CHEMICAL HYGIENE PLAN
PROGRAM
STATEMENT
HAZARDOUS
CHEMICAL DEFINITIONS
STANDARD
OPERATING PROCEDURES
GENERAL RULES
PERSONAL HYGIENE
PROTECTIVE CLOTHING AND EQUIPMENT
HOUSEKEEPING
PRIOR APPROVAL
SPILLS AND ACCIDENTS
CHEMICAL WASTE DISPOSAL
PROCEDURE-SPECIFIC
SAFETY PROCEDURES
PROCEDURES FOR TOXIC CHEMICALS
PROCEDURES FOR FLAMMABLE CHEMICALS
PROCEDURES FOR CORROSIVE CHEMICALS AND
CONTACT-HAZARD CHEMICALS
CONTROL MEASURES AND EQUIPMENT
VENTILATION
FLAMMABLE-LIQUID STORAGE
WASH FOUNTAINS AND SAFETY SHOWERS
RESPIRATORS
VAPOR DETECTION
FIRE EXTINGUISHERS
FIRE ALARMS
PROCEDURES
FOR CARCINOGEN, REPRODUCTIVE TOXINS, SUBSTANCES
THAT HAVE A HIGH DEGREE OF ACUTE TOXICITY, AND CHEMICALS OF UNKNOWN
TOXICITY
RECORDS
AND RECORDKEEPING
INFORMATION
AND TRAINING
EXPOSURE
ASSESSMENTS
SUSPECTED EXPOSURES TO TOXIC
SUBSTANCES
SUSPICION OF EXPOSURE
EXPOSURES
FORMAL EXPOSURE ASSESSMENT
LABORATORY INSPECTION GUIDELINES
LABORATORY
INSPECTION FORM
TWU
LABORATORY EMERGENCY PROCEDURES PLAN
PROGRAM
STATEMENT
This Chemical Hygiene Plan (CHP) has been developed at Texas Woman's
University, from various sources, in order to comply with the Occupational
Safety and Health Administration (OSHA) Laboratory Standard Rules
and regulations. This laboratory standard is published as an amendment
to 29CFR 1910, Subpart Z, and identified as Section 1910.1450. The
title of that amendment is "Occupational Exposure to Hazardous
Chemicals in Laboratories." The laboratory standard applies
only to certain laboratories. OSHA defines a hazardous chemical
as a substance for which there is statistically significant evidence,
based on at least one scientific study, showing that acute or chronic
harm may result from exposure to that chemical.
This document is intended only to highlight those safety measures
necessary for achieving a safe and healthy work environment. Where
the scope of hazards are not adequately addressed by this general
document, specific Standard Operating Procedures must be developed
by the laboratory director.
This CHP does not, however, apply to:
Work involving chemicals that do not meet the conditions of the
definition of laboratory use of hazardous chemicals. In such cases,
the University shall comply with all relevant specific substance
standards even if such use occurs in a laboratory type setting.
Work involving the laboratory use of hazardous chemicals that does
not have the potential for individual exposure.
HAZARDOUS
CHEMICAL DEFINITIONS
A hazardous chemical is defined as any chemical, chemical compound,
or mixture of compounds which is a physical and/or health hazard.
A chemical is a physical hazard by definition if there is
scientifically valid evidence that it is : a flammable or combustible
liquid, compressed gas, organic peroxide explosive, oxidizer, pyrophoric
and unstable material (reactive) and water reactive material.
A chemical is a health hazard by definition if there is statistically
significant evidence based on at least one study conducted in accordance
with established scientific principles that acute or chronic health
effects may occur in exposed individuals. Included are:
allergens
embryotoxicants
carcinogens
toxic or highly toxic agents
reproductive toxicants
irritants
corrosives
sensitizers
hepatoxins (liver)
nephrotoxins (kidneys)
neurotoxins (nervous system)
hematopoietic systems agents (blood)
agents which damage the lungs, skin, eyes or mucous membranes
The following two sources have established lists of hazardous chemicals
based on substantiated tests:
OSHA,
29 CFR 1910.1200 Subpart Z, Toxic and
Hazardous Substances and Appendices A and B of OSHA 29 CFR 1910.1200.American
Conference of Governmental Industrial Hygienists (ACGIH), "Threshold
Limit Values for Chemical Substances and Physical Agents in the
Work Environment," (latest edition).
The hazard(s) of a chemical may also be listed on its container
label. Additionally, if the hazard of a chemical is not evident
from the container label, the Material Safety Data Sheet (MSDS)
for the chemical will list the specific hazards. For further help
in determining the hazard of a chemical, the supervisor or instructor
should be contacted.
STANDARD
OPERATING PROCEDURES
GENERAL
RULES
1. Avoid working alone in a laboratory or chemical storage facility
whenever possible. If you must work alone in one of these areas,
notify someone else in the building of your intentions and location.
2. Contact lenses are permitted to be worn when working in a laboratory
or chemical storage area but splash proof goggles shall also be worn.
3. Wear appropriate eye protection at all times.
4. When working with flammable chemicals, be certain that there
are no sources of ignition near enough to cause a fire or explosion
in the event of a vapor release or liquid spill.
5. Use fume hood when handling toxic or flammable chemicals.
6. Use a tip-resistant shield for protection whenever an explosion
or implosion might occur.
For the chemicals being worked with, all
individuals should know and constantly be aware of:
1. The chemical's hazards, as determined from the NFPA label, the
MSDS and other appropriate references.
2. Appropriate safeguards for using that chemical, including personal
protection equipment.
3. The location and proper use of emergency equipment.
4. How and where to properly label and store chemicals.
5. Proper personal hygiene practices .
6. The proper methods of transporting chemicals.
7. Appropriate procedures for emergencies including evacuation routes,
spill cleanup procedures and proper waste disposal .
PERSONAL HYGIENE
1. Flush promptly with water whenever a chemical has contacted the
skin.
2. Avoid inhalation of chemicals; do not "sniff" to test
chemicals.
3. Do not use mouth suction to pipette anything; use suction bulbs
or other pipette filling devices.
4. Wash well with soap and water before leaving the laboratory;
never wash with solvents.
5. Do not bring food, drinks, or smokes to a laboratory, or apply
cosmetics in the laboratory or chemical storage area.
6. Confine long hair and loose clothing. Wear shoes at all times
in the laboratory. Do not wear sandals or perforated shoes.
PROTECTIVE
CLOTHING AND EQUIPMENT
1. Eye protection worn when working with chemicals shall meet the
requirements of the American National Standards Institute (ANSI)
Z87.1. When working with more than 10 mL of a corrosive liquid,
a face shield, type N, large enough to protect the chin, neck and
ears, as well as the face, must be worn.
2. When working with corrosive liquids, wear impermeable gloves
made of materials known to be resistant to permeation by the corrosive
chemical and tested by air inflation prior to use (do not inflate
by mouth) for the absence of pinhole leaks.
3. When working with hazardous chemicals, wear chemical and fire
resistant laboratory coat. It is preferable to wear long-sleeved/long
legged clothing than to wear short-sleeved shirts, short pants,
or short skirts.
4. When working with allergenic, sensitizing or toxic chemicals,
wear gloves made of materials known to be or tested and found to
be resistant to permeation by the chemical and tested for the absence
of pinhole leaks.
5.Wear low-heeled shoes with fully covering "uppers";
do not wear shoes with open toes or with uppers constructed of woven
material.
6. Whenever exposure by inhalation is likely to exceed the threshold
limits described in the MSDS or other reference, use a fume hood.
If this is not possible, use a proper respirator.
7. Carefully inspect all protective equipment before using. Never
use defective protective equipment.
8. Know the location of safety equipment: emergency shower, eye
wash station, fire extinguisher, fire blanket, fire alarm pull station.
9. Electrically ground containers using approved methods before
transferring or dispensing a flammable liquid from a large metal
container.
HOUSEKEEPING
1. Access to emergency equipment, showers, eyewash stations,
and exits shall never be blocked by anything, not even a temporarily
parked cart.
2. All chemical containers must be labeled with at least the identity
of the contents and its hazards to users such as the NFPA warning
label
.3. Keep all work areas, especially laboratory benches, clear of
clutter. Clean up the work area on completion of an operation or
at the end of each workday.
4. Keep all aisles, hallways, and stairs clear of all chemicals.
5. All chemicals shall be placed in their assigned storage areas
at the end of each workday.
6. At the end of each workday, the contents of all unlabeled containers
are to be considered wastes and disposed of accordingly.
7. Wastes shall be properly labeled and kept in their proper containers
until collected for disposal.
8. Promptly clean up all spills; properly dispose of the spilled
chemical and cleanup materials.
9. All working surfaces and floors shall be cleaned regularly.
10. No chemicals are to be stored in aisles or stairwells, on floors,
or in hallways.
11. Apparatus which may discharge toxic chemicals such as vacuum
pumps and distillation columns, shall be vented to a fume hood or
provided with a suitable trap.
12. Avoid practical jokes or horseplay or other behavior which might
confuse, startle or distract another worker.
PRIOR APPROVAL
Individuals, other than faculty, must obtain prior approval
to proceed with a laboratory task from the laboratory director
or his or her designee whenever:
1. A new laboratory procedure or test is to be carried out, or a
new instrument is to be used.
2. It is likely that toxic limit concentrations could be exceeded
or that other harm is likely.
3. There is a change in a procedure or test, even if it is very
similar to prior practices. "Change in a procedure or test"
means:a. A significant increase or decrease in the amount of one
or more chemicals used.b. A substitution or deletion of any of the
chemicals in a procedure.c. Any change in other conditions under
which the procedure is to be conducted.
4. There is a failure of any of the equipment used in the process,
especially of safeguards such as fume hoods or clamped apparatus.
5. There are unexpected results.6. Members of the laboratory staff
become ill, suspect that they or others have been exposed, or otherwise
suspect a failure of any safeguards.
SPILLS
AND ACCIDENTS
Minor spills (less than 4 liters) of hazardous chemicals shall
be taken care of immediately using proper cleanup and disposal methods
such as spill cleanup kits located in laboratories and stockrooms.
Major spills of toxic substances or accidents involving any hazardous
chemical should be resolved immediately according to TWU's Laboratory
Emergency Procedure plan .
CHEMICAL WASTE DISPOSAL
In order to assure that minimal harm is done to people,
other organisms and the environment from the disposal of waste laboratory
chemicals, indiscriminate disposal of chemicals by pouring them
down the drain or adding them to mixed refuse for landfill burial
is unacceptable.
The following procedures shall be followed in disposing of waste
chemicals:
1. Aqueous solutions of acids and bases shall be neutralized before
flushing down the drain with large volumes of water.
2. Solutions containing toxic heavy metals such as mercury, lead,
chromium, silver, etc. shall be placed into "metal waste"
disposal containers.
3. Fume hoods shall not be used as a means of disposal of volatile
chemicals.
4. Liquid organic wastes shall be emptied into labeled glass containers
kept in bottle jackets in vented metal cabinets in each laboratory.
Waste containers shall be labeled according to the existing protocol.
Liquid waste containers shall be removed and replaced when full
and safely stored for disposal by a licensed waste hauler.
5. Highly reactive wastes such as acid chlorides shall be converted
to a less reactive form before disposing in the waste containers.
6. Dry solid wastes shall be stored in labeled containers until
removed by a licensed waste hauler. A running inventory shall be
maintained of each waste container's contents.
Old or unneeded chemical stocks should be removed from storage and
disposed of periodically.
PROCEDURE-SPECIFIC
SAFETY PROCEDURES
All laboratory procedures must contain a written description
of specific safety practices incorporating the applicable precautions
described in this section. All individuals shall understand these
practices before commencing a procedure.
PROCEDURES
FOR TOXIC CHEMICALS
The Material Safety Data Sheets (MSDS) for most of the chemicals
used in the laboratory will state recommended limits or OSHA-mandated
limits, or both, as guidelines for exposure. Typical limits are
threshold limit values (TLV), permissible exposure limits (PEL),
and action levels. When such limits are stated, they should be used
to assist the laboratory director in determining the safety precautions,
control, measures, and safety apparel that apply when working with
toxic chemicals.
1. When a TLV or PEL value is less than 50 ppm or 100 mg/m3, the
user of the chemical must use it in an operating fume hood or else
in a glove box, vacuum line, or similar device which is equipped
with appropriate traps and/or scrubbers. If none are available,
no work shall be performed using that chemical.
2. If a TLV, PEL or comparable value is not available for that substance,
the animal or human median inhalation lethal concentration information,
LC50, will be assessed. If that value is less than 200 ppm or 2000
mg/m3 (when administered continuously for one hour or less), then
the chemical must be used in an operating fume hood or else in a
glove box, vacuum line, or similar device which is equipped with
appropriate traps and/or scrubbers. If none are available, no work
shall be performed using that chemical.
3. Whenever laboratory handling of toxic substances with moderate
or greater vapor pressures will likely exceed air concentration
limits, laboratory work with such liquids and solids will be conducted
in a working fume hood or in a glove box, vacuum line, or similar
device which is equipped with appropriate traps and/or scrubbers.
If none are available, no work shall be performed using that chemical.
A reactive chemical is one that:
a. Is described as such in Bretherick or the MSDS
b. Is ranked by the NFPA as 3 or 4 for reactivity
c. Is identified by the DOT as:
- an oxidizer
- an organic peroxide, or
- an explosive, Class A, B, or C
d. Fits the EPA definition of reactive in 40 CFR 261.23
e. Fits the OSHA definition of unstable in 29 CFR 1910.1450, or
f. Is known or found to be reactive with other substances.
Handle reactive chemicals with all proper safety precautions, including
segregation in storage and prohibition on mixing even small quantities
with other chemicals without prior approval of the laboratory director
and use of appropriate personal protection and precautions.
PROCEDURES
FOR FLAMMABLE CHEMICALS
In general, the flammability of a chemical is determined by its
flash point, the lowest temperature at which an ignition source
can cause the chemical to ignite momentarily under certain controlled
conditions.
1. Chemicals with a flash point below 200°F (93.3°C) will be considered
"fire hazard chemicals."
2. OSHA standards and the National Fire Protection Association (NFPA)
guidelines on when a chemical is considered flammable apply to the
use of flammable chemicals in the laboratory. In all work with fire-hazard
chemicals, follow the requirements of 29 CFR, subparts H and L;
NFPA Manual 30, "Flammable and Combustible Liquids Code;"
and NFPA Manual 45, "Fire Protection for Laboratories Using
Chemicals."
3. Fire-hazard chemicals shall be stored in a flammable-solvent
storage area or in storage cabinets designed for flammable materials.
4. Fire-hazard chemicals shall be used only in vented hoods and
away from sources of ignition.
PROCEDURES FOR CORROSIVE CHEMICALS
AND CONTACT-HAZARD CHEMICALS
Corrosivity, allergenic, and sensitizer information is given in
manufacturers' MSDS's and on labels. Also, guidelines on which chemicals
are corrosive can be found in other OSHA standards and in regulations
promulgated by DOT in 45 CFR and the EPA in 40 CFR.
1. A corrosive chemical is one that:
a. Fits the OSHA definition of corrosive in Appendix A of 29 CFR
1910.1200
b. Fits the EPA definition of corrosive in 40 CFR 261.22 (has a
pH greater than 12 or less than 2.5), or
c. Is known or found to be corrosive to living tissue.
2. A contact hazard chemical is an allergen or sensitizer that:
a. Is so identified or described in the MSDS or on the label
b. Is so identified or described in the medical or industrial hygiene
literature, or
c. Is known or found to be an allergen or sensitizer
3. Handle corrosive chemicals with all proper safety precautions,
including wearing both safety goggles and face shield, gloves tested
for absence of pinholes and known to be resistant to permeation
or penetration, and a laboratory apron or laboratory coat .
CONTROL
MEASURES AND EQUIPMENT
Chemical safety is achieved by continual awareness of chemical
hazards and by keeping the chemical under control by using precautions,
including safeguards such as hoods. Laboratory personnel shall be
familiar with the precautions to be taken. Laboratory supervisors
should be alert to detect the malfunction of safeguards. All safeguards
and controls must be properly maintained, inspected on a regular
basis, and never overloaded beyond their design limits.
VENTILATION
1. Laboratory ventilation shall be not less than eight air changes
per hour (calculated). This flow is not necessarily sufficient to
prevent accumulation of chemical vapors. Work with toxic chemicals
that have low air concentration limits, or that have high vapor
pressures, shall always be done in a hood.
2. Fume hoods should provide 80 to 110 linear feet per minute of
air flow.
3. Laboratory workers shall understand and comply with the following
directives:
a. A fume hood is a safety backup for condensers, traps, or other
devices that collect vapors and fumes. It is not used to "dispose"
of chemicals by evaporation unless the vapors are trapped and recovered
for proper waste disposal.
b. The apparatus inside the hood shall be placed on the floor of
the hood at least six inches away from the front edge; if it is
bulky, it should be raised 2" off the floor of the hood.
c. Fume hood windows should be lowered to 8" to 15", except
when necessary to open them to adjust the apparatus that is inside
the hood.
d. The hood fan should be kept "on" whenever a chemical
is inside the hood, whether or not any work is being done in the
hood.
e. Laboratory workers shall be aware of the steps to be taken in
the event of power failure or hood failure and, if necessary, contact
maintenance or repair personnel, extension 3137. Volatile chemicals
should be removed from the hood.
f. Inspect hood vent ducts and fans at frequent intervals at least
once a year to be sure they are both clean and clear of obstructions.
This inspection and maintenance is to be performed by the physical
plant
g. Hoods shall not be used as storage areas for nonvolatile chemicals,
apparatus, or other materials.
FLAMMABLE-
LIQUID STORAGE
1. Fire hazard chemicals are often purchased in glass containers.
The glass containers shall be kept in bottle jackets.
2. Cabinets designed for the storage of flammable materials shall
be properly used and maintained, including electrical grounding.
Read and follow the manufacturer's information and also follow these
safety practices:
a. Store only compatible materials inside a cabinet.
b. Do not store paper, cardboard, or other combustible packaging
material in a flammable-liquid storage cabinet.
c. The manufacturer establishes quantity limits for various sizes
of flammable-liquid storage cabinets; do not overload a cabinet.
d. Cabinets must be vented according to manufacturer's and NFPA requirements.
WASH
FOUNTAINS AND SAFETY SHOWERS
1. All laboratories shall have access to eyewashes and safety
showers. These must be located so they can be reached from any point
in or from the laboratory.
2. The functioning of eyewash fountains and safety showers shall
be checked and the water flow measured at selected intervals. Any
facility that does not meet the water flow requirements shall be
promptly repaired.
3. Access to eyewash fountains and safety showers shall not be restricted
or blocked by temporary storage of objects or in any other way.
RESPIRATORS
1. Individuals must wear respirators whenever it is possible that
engineering controls or work practices could become or are ineffective
and that individuals might be exposed to vapor or particulate concentrations
greater than the PEL, action level, TLV, or similar limit, whichever
is the lowest.
2. The requirements of 29 CFR 1910.134 shall be followed, including
in particular:
a. Written standard operating procedures governing the selection
and use of respirators.
b. All individuals who are likely to need to use respirators must
be trained in their proper use, inspection, and maintenance. (See
"NIOSH Guide to Industrial Respiratory Protection", DHHS
Publ. No. 87-0116, NIOSH, Cincinnati, 1987, for details)
3. Female laboratory workers who are in the first trimester of pregnancy
are strongly encouraged to use respirators while in the laboratory.
VAPOR
DETECTION
Do not use odor as a means of determining that inhalation exposure
limits are or are not being exceeded. Whenever there is reason to
suspect that a toxic chemical inhalation limit might be exceeded,
whether or not a suspicious odor is noticed, notify the supervisor.
Laboratory workers must wear a respirator suitable for protection
against the suspect chemical until measurements of the concentration
of the suspect vapor in the air show that the limit is not exceeded.
Under this circumstance, and if there is no reason to anticipate
an increase in the concentration of the chemical, and if the laboratory
director approves, the respirator can be removed and the work may
continue.
FIRE
EXTINGUISHERS
Fire extinguishers are provided in every laboratory and located
along normal paths of travel. Access must be maintained and the
location should be conspicuously marked in an appropriate manner.
The fire extinguisher and type must be selected for the appropriate
hazard and checked annually.
FIRE ALARMS
Fire alarms and pull stations are provided along normal
paths of travel, along exit routes, and are conspicuously marked.
Alarms are tested at regular intervals as per NFPA requirements.
PROCEDURES
FOR CARCINOGENS REPRODUCTIVE
TOXINS, SUBSTANCES THAT HAVE A HIGH DEGREE OF ACUTE TOXICITY, AND
CHEMICALS OF UNKNOWN TOXICITY
Follow the procedures described in this section when performing
laboratory work with greater than 10 mg of any carcinogen, reproductive
toxin, substance that has a high degree of acute toxicity, or a
chemical whose toxic properties are unknown.
1. The following definitions will apply:
a. Select carcinogen: Any substance defined as
such in 29 CFR 1910.1450 and any other substance described as such
in the applicable MSDS.
b. Reproductive toxin: Any substance described
as such in the applicable MSDS, or any substance identified as a
reproductive toxin by the Oak Ridge Toxicology Information Resource
Center (TIRC), (615) 576-1746, or, for teratogens only, any substance
identified as such in Thomas H. Shepard, "Catalog of Teratogenic
Agents", 6th Ed., Johns Hopkins Press, 1989.
c. Substances with a high degree of acute toxicity:
Any substance for which the LD50 data described in the applicable
MSDS causes the substance to be classified as a "highly toxic
chemical" as defined in ANSI Z129.1.
d. Chemical whose toxic properties are unknown:
A chemical for which there is no known statistically significant
study conducted in accordance with established scientific principles
that establishes its toxicity. For the purpose of this CHP, chemicals
in these four categories will be called "inimical".
f. Designated area: A hood, glove box, portion
of a laboratory, or an entire laboratory room designated as the
only area where work with quantities of the inimical chemical in
excess of the specific limit shall be conducted.
2. Designated areas shall be posted and their boundaries clearly
marked. Only those persons trained to work with inimical chemicals
will work with those chemicals in a designated area. All such persons
will:
a. Use the smallest amount of chemical that is consistent with the
requirements of the work to be done.
b. Use high efficiency particular air (HEPA) filters or high efficiency
scrubber systems to protect vacuum lines and pumps.
c. Store inimical chemicals or remove them from storage.
d. Decontaminate a designated area when work is completed.
e. Prepare wastes from work with inimical chemicals for waste disposal
in accordance with specific disposal procedures consistent with
the Resource Conservation and Recovery Act (RCRA) and as designated
by TWU Hazardous Waste Disposal Policy.
3. Store all inimical chemicals in locked and enclosed spaces with
a slight negative pressure compared to the rest of the building.
4. Do not wear jewelry when working in designated areas.5. Wear
long-sleeved disposable clothing and gloves known to resist permeation
by the chemicals to be used when working in designated areas.
RECORDS
AND RECORDKEEPING
A record keeping system is established and records maintained as
follows:
1. A detailed written report form shall be completed for each accident
or exposure incident and retained in file.
2. Inventory and usage records for high-risk substances shall be
kept, including the amounts of these materials on hand, amounts
used, and the names of the lab workers involved.
3. Medical records shall be retained by the institution in accordance
with the requirements of state and federal regulations for all affected
individuals.
4. A collection of Material Safety Data Sheets (MSDS) shall be maintained
by the Safety Coordinator. Each university component shall maintain
a collection of MSDS's for the chemicals under their jurisdiction.
Each research laboratory shall have MSDS's available for the chemicals
used therein and MSDS's shall be readily available to all laboratories.
5. Documents relating to the safety training of individuals shall
be kept in departmental offices and by the Safety Office.
6. Records of air concentration monitoring results, exposure assessments,
must be maintained for at least 30 years and are kept and maintained
by the Safety Office.
7. Safety suggestions from individuals should be kept. A suggestion
that is unusable today might be useful tomorrow. Even when a suggestion
is clearly nonworkable, it should be taken seriously, examined,
and recorded.
8. Near "hit" reports. Individuals who participate in
or witness events that could have caused harm, but fortunately did
not, should prepare reports of the incidents. These reports are
used to develop changes in procedures that will prevent a future
more serious occurrence. These reports are to contain the details
of what was done prior to the event. The reports are to be given
to the department chair, the project director, and the Safety Coordinator
for review.
9. Repair and maintenance records for the environmental control
systems, i.e., fume hoods, HVAC, etc. Notify the Safety Office of
all requests made to the Physical Plant for corrective action to
the environmental control systems.
10. Complaints from individuals. It is useful
to keep a written record of all complaints, investigations, and
outcomes.
11. The EPA and other federal and state agencies have special record
keeping requirements. For example: Record keeping of allegations
and the reporting of suspect hazards from the adverse effects of
chemical exposure are required under Sections 8(c) and 8(e) of the
Toxic Substances Control Act; see 40 CFR 716 and 717.
INFORMATION
AND TRAINING
Texas Woman's University'shall to provide the necessary information
and training to TWU lab workers so that they may work safely with
hazardous chemicals and minimize their exposure to them. Training
methods will vary depending on the background and responsibilities
of the employees.
However, all employees will undergo the annual training as required
by the Texas Hazard Communication Act.
1. Employees who have professional degrees in chemistry, such as
faculty members, may not need formal training since their professional
training and graduate experience already qualify them to safely
handle hazardous chemicals. These employees should, however, be
provided with written material, as needed, and should be prepared
to "pass" an evaluation of the effectiveness of instruction
in matters pertaining both to safety and health hazards and to the
precautions to be taken under the variety of circumstances extant
in the laboratory where they work.
2. New employees, including teaching assistants, shall be provided,
at the time of their assignment to a laboratory, information and
training in the hazards associated with the materials or procedures
that they will be using before they are allowed in the laboratories.
3. Lab workers shall have access to the PEL's, action levels, and
other recommended exposure limits for hazardous chemicals used in
Texas Woman's University laboratories and with the signs and symptoms
associated with exposures to these materials as per the MSDS sheets
for each chemical.
4. Lab workers shall know the location and have access to the MSDS's
and other reference materials.
5. In general, lab workers' training shall include:
a. The methods and observations that shall be used to detect the
presence or release of a hazardous chemical.
b. The specific hazards associated with the chemicals that they
will be using.
c. The measures laboratory workers shall use to protect themselves
from these hazards, including specific procedures, such as
appropriate work practices, personal protective equipment to be
used, and emergency procedures.
d. A copy of this Chemical Hygiene Plan and appropriate instruction
as to its content and meaning.
e. Instruction in the contents and requirements of the OSHA
Laboratory Standard.
EXPOSURE
ASSESSMENTS
SUSPECTED EXPOSURES TO TOXIC SUBSTANCES
There may be times when employees or supervisors suspect that a
lab worker has been exposed to a hazardous chemical to a degree
and in a manner that might have caused harm to the exposed person.
If the circumstances suggest a reasonable suspicion of exposure,
the exposed person is entitled to a medical consultation and, if
so determined in the consultation, also to a medical examination
at no cost with no loss of workday time attributed to the exposed
person.
SUSPICION OF EXPOSURE
1. Promptly investigate all reported incidents in which there is
even a remote possibility of overexposure to a toxic substance.
2.
Events or circumstances that might reasonably constitute overexposure
include:
a.
A hazardous chemical leaked or was spilled or was otherwise rapidly
released in an uncontrolled manner.
b. A laboratory worker had direct skin or eye contact with a hazardous
chemical.
c. A laboratory worker manifests symptoms, such as headache, rash,
nausea, coughing, tearing, irritation or redness of eyes, irritation
of nose or throat, dizziness, loss of motor dexterity or judgment,
etc., and
-Some or all of the symptoms disappear when the person is taken
away from the exposure area and breathes fresh air, and
-The
symptoms reappear soon after the employee returns to work with the
same hazardous chemicals.
-Two or more persons in the same laboratory work area have similar
complaints.
EXPOSURES
All complaints and their disposition, no matter
what the ultimate disposition may be, are documented. If no further
assessment of the event is deemed necessary, the reason for that
decision is included in the documentation. If the decision is to
investigate, a formal exposure assessment is initiated.
FORMAL EXPOSURE ASSESSMENT
In case of emergency, exposure assessments are conducted after the
victim has been treated.
NOTE: It is not the purpose of an exposure assessment to determine
that a failure on the part of the victim, or others, to follow proper
procedures was the cause of an exposure.
The purpose of an exposure assessment is to determine that there
was, or was not, an exposure that might have caused harm to one
or more laboratory workers and, if so, to identify the hazardous
chemical or chemicals involved. Other investigations might well
use results and conclusions from an exposure assessment, along with
other information, to derive recommendations that will prevent or
mitigate any future overexposures. However, exposure assessments
determine facts, they do not make recommendations.
1. Unless circumstances suggest other or additional steps, these
actions constitute an exposure assessment:
a. The Safety Coordinator will interview the complainant and also
the exposed person, if not the same person. A record of this interview
will be kept by the Safety Office.
b. List the essential information about the circumstances of the
complaint, including:
-The chemical under suspicion
-Other chemicals used by the exposed person
-All chemicals being used by others in the immediate area
-Other chemicals stored in that area
-Symptoms exhibited or claimed by the exposed person
-How these symptoms compare to symptoms stated in the Material Safety
Data Sheets for each of the identified chemicals
-Were control measures, such as personal protective equipment and
hoods, used properly by the exposed person?
-Were any air sampling or monitoring devices in place? If so, are
the measurements consistent with other information?
2. If an overexposure is suspected, the person responsible
for the laboratory, the department chair or his designee, and the
Environmental Safety/Health Officer shall be informed.
TWU
LABORATORY EMERGENCY PROCEDURE PLAN
BASIC STEPS FOR EMERGENCY RESPONSE
DETERMINE THE NATURE OF THE EMERGENCY
1. High Hazard Emergency. If the emergency is immediately
dangerous to life and health, involves a large area, major injury
to personnel, is a threat to personnel and the public, involves radioactive
materials, involves an infectious agent, or involves a highly toxic,
corrosive or reactive hazardous material, then proceed as below:
--Isolate the area, if possible, and evacuate
--Call emergency response numbers and activate the building fire system.
Fire and other emergency:
Dial 2911---Campus Security and Safety or use red emergency phone.
--When you call: Identify
yourself and the reason you are calling.
Identify the exact location of the emergency.
Identify the nature of the emergency, any injuries or symptoms involved,
and any hazardous materials involved, if you know them.
--Keep others out of the area and take action to
protect life and limb.
--Notify emergency personnel of possible location of victims.
--Provide rescue only if you are properly protected from the hazard.
Never attempt to rescue someone unless you know you
are properly protected from the hazard.
--Do not move a seriously injured person unless he/she is in immediate
danger.
--Anyone overcome with smoke or chemical gases or vapors should
be moved to uncontaminated air and treated.--Provide
first aid if you have the capability.
--For chemical splash in the eyes or on the skin, rinse affected
area for at least 15 minutes in emergency eyewash or
shower, or use other water source. Remove all contaminated clothing,
including undergarments and jewelry. Call 2911
for emergency assistance.
--Identify yourself and be available to provide emergency response
personnel information when they arrive. Collect Material
Safety Data Sheets for chemicals involved and provide these to the
emergency response personnel.
2. Low Hazard Emergency. If the emergency is small,
there is no fire hazard, involves low to moderately toxic
materials in small amounts, or involves a readily treatable injury,
proceed as outlined below.
--For a minor injury, contact TWU Public Safety (2911). If a student
has been injured, request transport to the TWU
Student Health Services. Non-student laboratory workers may to the
Student Health Services or to the
health provide of their choice.
--For a small liquid spill, use an absorbent material that will
neutralize the spill. Spill kits are available from
the chemistry stockroom; they are in all research and instructional
labs.
--A dustpan and brush should be used for solid spills, and protective
clothing (e.g., rubber gloves and goggles) should
be worn. The area should be decontaminated with soap and water after
clean up. Residue should be placed in a hazardous
waste container for disposal
3. Fire and Fire-related Emergency. For a fire
or fire-related emergency such as abnormal heating of material,
hazardous gas leaks, hazardous material or flammable liquid spill,
smoke, or odor of burning, immediately follow
these procedures:
--Activate the building fire alarm system (pull fire station). If
not immediately available or non-operational, verbally notify persons
in the building.
--Notify TWU Public Safety (2911) or use red emergency telephone.
--Isolate the area and evacuate the building:
Shut down laboratory equipment
in the immediate area, if possible.
Close doors to isolate the area.
Use a portable fire extinguisher,
if possible, to:
Assist yourself to evacuate.
Assist others to evacuate.
Control a small fire.
--Provide the fire/police teams with the details of
the problem upon their arrival. Special hazard information
you may know is essential.
If fire alarms are ringing in the building: -Evacuate
the building.-Move at least 200 feet away from the building.
-Stay clear of driveways, sidewalks, and other access ways to the
building.
-Try to account for your coworkers and report any missing persons
to the emergency personnel at the scene
-Assist emergency personnel, as requested
-Do not re-enter the building until directed to do so.
4. Mercury Spills
--For small spills, such as a thermometer
break, use a trapped vacuum line attached to a tapered glass tube,
similar to a medicine dropper, to pick up mercury droplets.
Cover small droplets in accessible areas
with powdered sulfur. Place residue in container for hazardous
waste disposal.
--For large spills, contact your supervisor for assistance and instructions.
5. Radioactive Spills
--Evacuate the area and notify the Radiation Safety Officer:
Dr.
Nat Mills, Department of Biology, ext. 2391 or ext. 2364
--Notify the University Department of Public Safety, ext. 2911
or
--Use the red emergency phone to notify the TWU Department of Public
Safety.
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